Pressure reducing valves

Precise pressure control for steam, industrial water and compressed air systems. Pressure reducers maintain constant, stable downstream pressure, optimising energy efficiency and protecting downstream equipment.

Why use a pressure reducing valve

Boilers generate high-pressure steam for efficiency reasons, but many items of equipment require lower pressures. Pressure reducing valves solve this problem, providing steam at the exact pressure required by each process — whether heating, sterilisation, humidification or otherwise.

The same principle applies to industrial water (mains pressure too high for some uses) and compressed air (compressors operating at pressures higher than needed at point of use).

Roffia distributes Spirax Sarco pressure reducers for steam — world leader in the sector — and Caleffi for water and heating. Our technical team can assist with selection and sizing.

Benefits of pressure control

Savings

Lower pressure steam = more latent heat per kg

Safety

Equipment protected from overpressure

Quality

More stable, controlled process

Longevity

Less stress on valves and components

Types of pressure reducers

Pilot-operated steam reducers

Pilot-operated reducers use a separate pilot to control the main valve opening. They offer excellent regulation accuracy (±0.1 bar) and are ideal for high and variable flow rates. Downstream pressure remains stable even with large load variations.

Technical specifications

  • Inlet pressure: up to 25 bar
  • Outlet pressure: 0.2 - 17 bar (adjustable)
  • Temperature: up to 250°C (saturated steam)
  • Connections: flanged DN 15-150
  • Accuracy: ±0.1 bar / ±2%

Reference model: Spirax Sarco 25 series

Applications: main steam lines, pressure reducing stations, critical process supply, high flow rates.

Direct-acting diaphragm steam reducers

Direct-acting diaphragm reducers are more compact and simpler than pilot-operated types. A flexible diaphragm balances downstream pressure against an adjustable spring. Ideal for small-medium flows and where simplicity is the priority.

Technical specifications

  • Inlet pressure: up to 17 bar
  • Outlet pressure: 0.1 - 10 bar (adjustable)
  • Temperature: up to 200°C
  • Connections: threaded DN 15-50, flanged DN 15-80
  • Accuracy: ±0.2 bar / ±5%

Reference models: Spirax Sarco DP, DRV series

Applications: individual equipment, steam tracing, small processes, heating.

Water pressure reducers

Water pressure reducers reduce mains pressure (typically 4-8 bar) to lower values to protect taps, appliances and systems. Versions are available for drinking water (food-contact certified) and industrial water.

Technical specifications

  • Inlet pressure: up to 25 bar
  • Outlet pressure: 0.5 - 6 bar (adjustable)
  • Temperature: up to 80°C (hot water)
  • Connections: threaded DN 15-50, flanged DN 50-150
  • Materials: brass, bronze, cast iron, stainless steel

Brands: Caleffi, Socla

Applications: building inlets, boiler protection, water systems, irrigation, food industry.

Compressed air and gas reducers

Reducers for compressed air and technical gases reduce pressure from the main line to the values required by end uses (pneumatic tools, instrumentation, control). Also available for special gases (nitrogen, CO₂, argon).

Technical specifications

  • Inlet pressure: up to 40 bar
  • Outlet pressure: 0.5 - 16 bar (adjustable)
  • Temperature: -20°C to +60°C
  • Connections: threaded DN 8-50
  • Materials: aluminium, brass, steel, stainless

Applications: compressed air lines, pneumatic tools, instrumentation, technical gases, automation.

Pressure reducer selection guide

Application Reducer type Recommended brand Notes
Main steam linePilot-operatedSpirax Sarco 25High accuracy, large flows
Single steam equipmentDiaphragmSpirax Sarco DPCompact, economical
Reduction >10:1Two in seriesSpirax SarcoAvoids thermal shock
Drinking waterDiaphragmCaleffiFood-contact certified
Compressed airDirect/PilotVariousSelect by flow rate
Technical gasesGas-specificOn requestMaterial compatibility

Installation and recommended accessories

Upstream strainer

Always install a Y-strainer upstream of the reducer to protect the seat from debris. Recommended mesh: 0.5-1 mm for steam, 0.8-1.5 mm for water.

Isolation valves

Provide isolation valves upstream and downstream to permit maintenance without draining the entire circuit.

Pressure gauges

Install pressure gauges upstream and downstream to monitor correct operation and verify reduced pressure.

Domande frequenti

What is the difference between a pressure reducing valve and a pressure regulator?
The terms are often used interchangeably, but technically: a pressure reducing valve (PRV) maintains a constant downstream pressure regardless of upstream variations, reducing inlet pressure. Pressure regulator is a broader term that also includes boosters (increasing pressure) and back-pressure regulators (maintaining constant upstream pressure). In steam and industrial water applications, "reducer" and "regulator" generally mean the same thing.
How do you size a steam pressure reducing valve?
Sizing requires: maximum steam flow rate (kg/h), upstream pressure (inlet), downstream pressure required (outlet), and steam temperature. These data are used to calculate the required Kvs. It is also essential to consider the reduction ratio: for reductions greater than 10:1 (e.g. 10 bar to 0.5 bar) two reducers in series are recommended. Our technical team can assist with correct sizing.
Why use a pressure reducing valve for steam?
The benefits are multiple: energy savings (lower pressure steam has higher latent heat content per kg), equipment protection for devices designed for lower pressures, plant safety, more stable steam quality and reduced flash steam. Many processes (heating, sterilisation, humidification) require steam at a controlled pressure, different from boiler generation pressure.
What pressure reducer brands does Roffia distribute?
Roffia distributes Spirax Sarco pressure reducing valves — world leader in steam systems — with the complete range: 25 series (pilot-operated for large flows), DP series (direct-acting for small flows), plus reducers for water and compressed air. We also distribute Caleffi reducers for drinking water and heating, and other specialist brands.
How often should a pressure reducing valve be checked?
Pressure reducers require annual check of correct operation: downstream pressure verification, upstream filter cleaning (if fitted), moving parts inspection. For critical systems, six-monthly checking. Symptoms of malfunction include: unstable downstream pressure, excessive noise, leaks. Diaphragms and seats are wear parts and may require periodic replacement (every 3-5 years depending on service).
Is a strainer needed upstream of the pressure reducing valve?
Yes, it is always recommended to install a Y-strainer upstream of the pressure reducer. Impurities (rust, scale, debris) can damage the seat and compromise regulation. For steam, 0.5-1 mm mesh is recommended; for water, 0.8-1.5 mm. Some reducers have a built-in strainer, but it is still good practice to have an external strainer that is easily inspectable.

Need pressure reducing valves?

Contact us with your application specs: fluid, inlet/outlet pressure, flow rate, temperature. We'll recommend the most suitable solution for your system.

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